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We design, manufacture and implement logical and most effective solution of cellular lightweight concrete products through innovation, customization and customer friendly approach."

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6 Years of Experience

Please Enter the prices of Cement ( / Bag ) and Flyash ( / Ton ) at your place to Calculate Production Cost

Raw Material Price
Cement Rs./Bag
Fly ash Rs./Ton
Foam Rs./Kg
Water Rs./Ltr
Power Rs./Unit
Labour Rs./Head
Production cost Rs./m3

As per the above Raw Material Prices, Production Cost of Bricks as per Sizes are as follows

Size In Inch Size In mm Production Cost(Rs.) Market Price(Rs.)
24 x 8 x 4 600 x 200 x 100 - 38-45
24 x 8 x 6 600 x 200 x 150 - 57-65
24 x 8 x 8 600 x 200 x 200 - 76-85
24 x 8 x 9 600 x 200 x 225 - 90-100

Why CLC?

6 Years of Experience - "Naturally produced cost effective green building material ever discovered"


Cellular Lightweight Concrete (CLC) is produced like normal concrete under ambient conditions. It is produced by mixing Portland cement, Fly-ash, Stable foam and Water in requisite proportions. The foam contains isolated air bubbles which create millions of unconnected tiny voids in the mix resulting in lighter weight concrete. CLC can be used for wide range of engineering applications as it can be produced in the densities ranging from 400 Kg/m³ to 1800 Kg/m³.

Lower Water Absorption: The water absorption of CLC is relatively lower than Solid cement blocks or clay bricks. It is 8 to 9 % for a density of 800 kg/m3 as compared to 60% in AAC and 15- 20 % in clay bricks and solid blocks.

Lightweight: Weight reduction is obvious in transport, where almost double of volume of building material can be produced; it has an impact on craning, where either larger panel can be taken, or the full capacity in span. Alternatively less re-location of the crane is necessary..

Thermal Insulation: Thermal Insulation increasingly turns to be the most important issue in the planning and construction of buildings. CLC ensures much higher thermal insulation when compared with other building materials. This reduces recurring cost of energy required for heating and cooling. Better thermal insulation also allows usage of smaller capacities Air-Conditioner than required conventionally..

Environment Friendly: Manufacturing of CLC Blocks does not have high energy requirements. Since CLC Blocks are made from fly ash – an industrial waste product – generated by thermal power plants, it offers a low cost and sustainable solution for today and tomorrow. CLC Blocks are a requisite for green building..

Economical Production: Using only fly ash, cement, water and foam, the cost for one m³ of CLC in most cases is less even than for the equivalent volume of conventional concrete. Adding all the described highly appreciated benefits (comprising CLC) to regular concrete, if at all possible, the cost for such regular concrete would probably double but still not reach the overall quality of CLC..

Workability: Blocks products are produced in a rectangular shape for internal and partition walls or in shapes as required. The products are lightweight, making them easy to place and secure using less skilled labor. The bricks can be drilled and shaped like wood using standard hand tools, regular screws and nails. It is simpler than brick or concrete..

Sound Insulation: Sound absorption properties of CLC Blocks make it ideal material for reducing ambient noise. CLC Blocks is well-suited for establishments like hospitals and offices situated in noisy areas..

Fire Protection: The air-embedded in the CLC is also instrumental for the high fire-rating. In 1200 kg/m³ density a 13-14 cm thick wall has a fire endurance of 5 hours. The same delay occurs with a 800 kg/m³ layer of CLC in only 10 cm thickness. CLC is otherwise non-combustible..

Enhanced Carpet Area: An Engineered block, it can be offered in any thickness as per the construction design. By using 6" thick block in place of 9 inch brick, the customer gets an additional 2% to 3% carpet area. The savings on account of additional carpet area gained is more than the cost of bricks..

Fire Resistant: Its unique cellular structure provides excellent fire rating. Due to this cellular structure CLC blocks do not disintegrate even in fire. It is the best in class fire rating of 5 hours. .

Pest Resistant With solid wall construction and finishes, there are fewer if any, cavities for insects and rodents to dwell in. Termites and ants do not eat or nest in CLC blocks. Being made up of inorganic mineral, CLC blocks do not promote growth of molds..

Earthquak Resistant: CLC Blocks are excellent for Earthquake Resistant Housing due to light weight – reducing dead weight by more than 50% of the normal concrete. Multi-Storey high rise towers constructed has saved cement and steel to large extent..



Lightweight Concrete
S.No Parameters Burnt Clay Bricks Concrete Blocks Aerated Autoclaved (AAC) Cellular (CLC)
1 Basic raw materials & other inputs Agricultural Soil, Energy Cement, Sand & Aggregate Cement, Lime, Sand, Gypsum & Aerating Compound Cement, Sand, Fly Ash & Foaming Agent
2 Production process and set-up Stacked Brick Kilns Stationery Plant with Block Making Machine Produced in well- established plant equipped with steam boilers & high pressure auto-claves Can be produced at Site. Plant set-up can start as low as 15m³ to 45m³ daily production
3 Dry Density Kg/m³ 1900 1700
650
750
400
800-1000
1200-1800
4Compressive Strength Kg/Cm²35-12530-50
35
40
20-30
40-60
125-180
5UsageLoad bearing & Non-load bearingNon-load bearing walls
Non-Load bearing wall
Reinforced Panels
Insulation, Non-load bearing walls
Partitions, Low rise load bearing.
RCC Elements
6Water Absorption % weight15-2020
60
15
12
7.5-10
7Pre-cast block Size229x114x70mm400x200x200/100mm600x200x200/150/100mm600x200x200/150/100
8Cast-in-PlaceNot FeasibleNot FeasibleNot FeasibleAny Shape and Size in density range 400 - 1800 Kg/m³
9Compaction during productionYesYesNoneNone
10AgingNoYesNoGains strength with Age
11Thermal Conductivity (W/m.k)0.8112.1
0.13
0.15
0.098
0.151
0.238
12Sound InsulationNormalBetterSuperiorSuperior
13Ease of WorkingNormalDifficultCan be cut, sawn, nailed & drilledCan be cut, sawn, nailed & drilled
14Eco FriendlinessProcess Generates SmokeLow EnergyPollution FreePollution Free
15EnergyUses High EnergyNo SmokeHigh Energy RequirementsLeast energy requirement

Why EliteCLC?

6 Years of Experience


At ELITE CLC we are completely aware of the fact that economic, human and environmental issues are decisive for the competitiveness of our business, we strive to analyse every tiny details of construction requirements and build custom-made, tailored and efficient solutions. ELITE CLC strictly sticks to 5 guidelines to carry out our projects; innovation, performance, reliability, fair cost & keeping to schedule



EliteCLC having two type of plants
they are;

  • Semi-automatic
  • Manual Plant

Semi Automatic



Semi Automatic

Semi Automatic

# PLANT SPECEFICATIONS SEMI-AUTOMATIC
1 Production Capacity Per Day 30-45 Cubic Meters
2 Labor Requirement 8-10 Un-skilled Labor
3 Power Requirement 30 HP (22 kW)
4 Land Required 1 to 2 Acres

Manual Plant



Semi Automatic

Manual Plant



# PLANT SPECEFICATIONS SEMI-AUTOMATIC
1 Production Capacity Per Day 10-20 Cubic Meters
2 Labor Requirement 6-8 Un-skilled Labor
3 Power Requirement 12-15 HP (11 kW)
4 Land Required 50 cents
Blocks

Foam concrete blocks are versatile building material with a simple production method that is relatively inexpensive compared to Autoclave Aerated Concrete(AAC). ELITECLC will help you produce high quality environmental friendlyCLC blocks in plain, textured and wire-cut profiles.

blocks

Blocks


Cast In-Situ / Cast In-Place Walls

ELITE CLC is pioneers in CastIn-situ applications using LightWeightConcrete technology.We have successfully used foam concrete in pre-cast, underground structural elements and low-cost housing applications using specially designed plastic formwork profiles.

blocks

Cast In-Situ / Cast In-Place Walls


Panels and Wall Elements

ELITE CLC promotes two variants of wall elements;

  • Sandwich Panel
  • Hollo-Core Slabs

Sandwich Panels or V-Panels are lightweight wall elements made by filling lightweight concrete fillers such as Styrofoam, EPS Polymer binding beads or Aerated Concrete, between two layers of fiber reinforced cement boards. Sandwich panels are largely used as internal wall partitions in commercial buildings, malls, factories, etc.
Hollow-core panels are very strong and durable building material that can be used as Non-load bearing , Mild load bearing and Load bearing structural elements in building construction.They are produced using Foam Concrete technology along with wide range of lightweight agggregates such as vermiculite, re-cycled rubber, etc.
blocks

Panels and Wall Elements


Insulated Roof/Floor Screed

Foam concrete can be used as self-leveling screed for floors and attic floors as thermal and acoustic insulation. Self leveling screeds is used as an underlay for floors made of wood, vinyl,linoleum, carpet,ceramic tiles.It is particularly suitable for houses, old buildings, schools, mallls, commercial buildings, etc.We can achieve thermal conductivity co-efficiency value of 0.062 to 0.11.

blocks

Insulated Roof/Floor Screed


Sunken Portion Filling

Lightweight foam concrete can be pumped to fill sunken portions of buildings which are either created by inverted beams or the sunken portion in the toilet areas. Foam concrete replaces cinder which is highly corrosive in nature.

blocks

Sunken Portion Filling


Trench Reinstatement

Foam concrete is better and cost effective solution for trench reinstatement application.It is observed that no noticeable settlements occured when foam concrete of 1000Kg/M3 density is used in re-filling trench.This practice is widely used in underground metro rail, AAI and NHAI projects.

blocks

Trench Reinstatement


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Don’t hesitate to call us – We make customers and not just sales. We are straight forward with our abilities and pricing, and knowing more about your requirement helps us in providing effective solution to you.

Selaiyur, Chennai, Tamil Nadu 600073
equadindia@gmail.com
044 - 48574561
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